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Innovative technology for needle coke production

Technology for producing Super Premium structured needle coke from highly aromatic petroleum feedstocks with a mesogenic polymer additive.
General Information
Contacts

General Information

Developer: Saint Petersburg Mining University

Industry

Metallurgy, Oil and Gas Industry, Processing of Mineral and Technogenic Raw Materials, Chemical Production, Chemistry

Project Research Team

Head: Igor Nikolaevich Pyagay Research Team: Vyacheslav Alekseevich Rudko, Renat Railevich Gabdulkhakov

Scientific novelty

A technology has been developed for producing structured Super Premium grade needle coke from highly aromatized petroleum feedstock modified with a polymer mesogenic additive, for its use in the production of graphite electrodes used in high-power and ultra-high-power electric arc steelmaking furnaces

Advantages

The possibility of obtaining highly structured needle coke with an enhanced microstructure score of 5.8 and a low coefficient of thermal expansion < 1.00 ×10-6 K-1 from petroleum and coal-based industrial raw materials through polymer modification; Beneficial recycling of polymer waste to produce high-margin carbon material

Commercial Implementation

Needle coke is used for the production of large-section graphite electrodes (UHP – Ultra High Power, EGSP – special impregnated graphite electrode, SHP – Super High Power, or EGPK – composite impregnated graphite electrode) used in high and ultra-high power electric arc furnaces. There are currently no alternatives to this type of carbon material. The main consumers of needle coke are electrode manufacturing plants.

Development stage

Prototype development

Required investment

15,000,000,000.00 RUB

Investor's share in the project

10%

Security documents

Patent No. 2787447 Patent No. 2812530

Participation in competitions

Winner's diploma of the St. Petersburg grant competition for students, postgraduates, young scientists, and young PhDs 2022. Series PSP No. 22270

Participation in exhibition and fair events

Gold medal and diploma of the XXVII Moscow International Salon of Inventions and Innovative Technologies "Archimedes-2024"; Gold medal and 1st degree diploma of the XXX International Innovation Exhibition "HI-TECH"

Attachments

Database of innovative projects of the Mining University

Contacts

Patent and Licensing Department:

tel.: +7 (812) 328-86-16

e-mail: patent@spmi.ru

website

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