Developer: Saint Petersburg Mining University
Industry
Metallurgy, Oil and Gas Industry, Processing of Mineral and Technogenic Raw Materials, Chemical Production, Chemistry
Project Research Team
Head: Igor Nikolaevich Pyagay Research Team: Vyacheslav Alekseevich Rudko, Renat Railevich Gabdulkhakov
Scientific novelty
A technology has been developed for producing structured Super Premium grade needle coke from highly aromatized petroleum feedstock modified with a polymer mesogenic additive, for its use in the production of graphite electrodes used in high-power and ultra-high-power electric arc steelmaking furnaces
Advantages
The possibility of obtaining highly structured needle coke with an enhanced microstructure score of 5.8 and a low coefficient of thermal expansion < 1.00 ×10-6 K-1 from petroleum and coal-based industrial raw materials through polymer modification; Beneficial recycling of polymer waste to produce high-margin carbon material
Commercial Implementation
Needle coke is used for the production of large-section graphite electrodes (UHP – Ultra High Power, EGSP – special impregnated graphite electrode, SHP – Super High Power, or EGPK – composite impregnated graphite electrode) used in high and ultra-high power electric arc furnaces. There are currently no alternatives to this type of carbon material. The main consumers of needle coke are electrode manufacturing plants.
Development stage
Prototype development
Required investment
15,000,000,000.00 RUB
Investor's share in the project
10%
Security documents
Participation in competitions
Winner's diploma of the St. Petersburg grant competition for students, postgraduates, young scientists, and young PhDs 2022. Series PSP No. 22270
Participation in exhibition and fair events
Gold medal and diploma of the XXVII Moscow International Salon of Inventions and Innovative Technologies "Archimedes-2024"; Gold medal and 1st degree diploma of the XXX International Innovation Exhibition "HI-TECH"
Attachments
Database of innovative projects of the Mining University