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Method of surface preparation for carbon and low-alloy steels prior to polymer coating application

Combined laser treatment and surface phosphating of steels before applying polymer coatings to increase adhesion and coating durability.
General information
Contacts

General information

Developer: Saint Petersburg Mining University

Industry

Mechanical Engineering, Machine Building, Metalworking, Metallurgy, Construction, Material Processing Technologies, Chemical Production

Project Research Team

Head: Evgeny Ivanovich Pryakhin Scientific Team: Vladimir Aleksandrovich Azarov

Scientific novelty

For the first time, a sequential combined treatment for carbon and low-alloy steel surfaces has been proposed: first, the surface is laser-treated according to a specific pattern, followed by the application of an additional phosphate layer. This combination has not been used previously and ensures stable adhesion quality of the paint coating to the treated surface, leading to increased service life and quality of the applied paintwork.

Advantages

The developed method ensures high adhesion (bonding to metal) of the applied polymer paint coating due to the micro-relief formed as a result of preliminary laser treatment and "cold" phosphating. Preliminary laser treatment eliminates local defects (sharp protrusions, depressions) that often occur after sandblasting, while "cold" phosphating takes place at room temperature and does not require additional heating. Furthermore, the formed phosphate film itself protects the steel surface.

Commercial implementation

The application of this method provides commercial benefits by ensuring stable adhesion of the paint coating to the surface, which extends the product's service life and reduces costs for its routine repair and maintenance. The method can be applied at enterprises specializing in: - preliminary preparation of steel parts before painting, applying primers, or polymer coatings; - processing of steel structures, profiles, and pipes before applying protective coatings; - preparation of containers, tanks, and apparatuses made of carbon steels for durable polymer coatings; - local surface preparation during the restoration of painted products.

Development stage

Laboratory testing

Required investment

0.00 RUB

Investor's share in the project

70%

Security documents

Patent No.2828891

Attachments

Database of innovative projects of the Mining University

Contacts

Patent and Licensing Department:

tel.: +7 (812) 328-86-16

e-mail: patent@spmi.ru

website

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