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Method for mechanical processing of steel workpieces with chip breaking

A method for processing steel workpieces with chip breaking and local laser treatment. A technical solution for improving mechanical processing.
General Information
Contacts

General Information

Developer: Saint Petersburg Mining University

Industry

Mechanical Engineering, Metalworking

Project Research Team

Head: Vyacheslav Viktorovich Maksarov Research Team: Alexander Evgenyevich Efimov

Scientific novelty

Shaping the workpiece and forming a local metastable zone on its surface along a helical line using a local laser beam from a laser head, followed by machining with a cutting tool with a negative rake angle, which creates additional compressive deformation of the layer being cut for stable segmentation of continuous chips. Increasing tool life by reducing dynamic force loads and vibrations.

Advantages

The method involves setting the laser head to a focal length to orient the local laser beam at a 90° angle in Cartesian coordinates and a tilt in polar coordinates at an angle from 95° to 135°. This allows for the formation of a local metastable structure with variable depth on the surface of the steel workpiece. Subsequent machining of the steel workpiece with the variable metastable structure is carried out using a cutting tool with a negative rake angle in the range of -10° to -30°. The negative rake angle further creates compressive deformation for stable segmentation of continuous chips from the steel workpiece and increases tool life.

Commercial implementation

The method is intended for use at machine-building and metalworking enterprises.

Development Stage

Prototype

Required investment

10,000,000.00 RUB

Investor's share in the project

100%

Protection documents

Patent No. 2764449

Investments

Database of innovative projects of the Mining University

Contacts

Patent and Licensing Department:

tel.: +7 (812) 328-86-16

e-mail: patent@spmi.ru

website

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