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Lightweight concrete based on sewage sludge incineration ash

Lightweight ash concrete utilizing sewage sludge incineration ash. Developed for wall blocks and landscaping elements with industrial waste recycling.
General information
Contacts

General information

Developer: Saint Petersburg Mining University

Industry

Production of new building materials, Ecology, Rational nature management

Project Research Team

Head: Vera Anatolyevna Matveeva. Research Team: Yuri Dmitrievich Smirnov, Ivan Pavlovich Sverchkov, Denis Vyacheslavovich Suchkov

Scientific novelty

The development relates to the production of new building materials, specifically the use of waste as concrete fillers. The proposed solution allows for the efficient disposal of high-volume waste, such as sewage sludge incineration ash. The product of the development — lightweight ash concrete — has potential for implementation in urban environments and can be used for the production of wall blocks and urban landscaping elements. At the same time, concrete based on incineration ash is characterized by high strength indicators. The raw mix for ash concrete production is more technologically advanced than known analogs, as using ash as a binder does not require additional component processing or additives.

Advantages

The compliance of sewage sludge incineration ash with the requirements for lightweight concrete components has been established; The preservation of concrete strength properties when adding ash to the raw mix as a partial cement replacement has been confirmed; An assessment of the environmental and economic efficiency of the development showed that using incineration ash for the production of building materials solves the following tasks: beneficial waste recycling (over 16 tons/year for SUE "Vodokanal of St. Petersburg"); freeing up landfill space and reducing negative environmental impact; obtaining lightweight ash concrete promising for use in construction, road repair, and urban landscaping.

Commercial implementation

The primary region for the development's implementation is Saint Petersburg. Currently, the sewage sludge incineration technology used by SUE "Vodokanal of St. Petersburg" is unique in the Russian Federation. The proposed concept of beneficial waste utilization allows for expanding the scope of application to include any thermally treated waste, which is relevant for all regions of Russia as well as abroad. The ash-based building material can be sold to developers and road construction companies for the production of asphalt concrete, wall blocks, etc.

Development stage

Industrial prototype

Required investment

0.00 RUB

Investor's share in the project

0%

Security documents

Patent No. 2738072

Participation in competitions

1st Degree Diploma of the "Best Innovative Project and Best Scientific and Technical Development of 2020" competition

Participation in exhibition and fair events

Special prize of the XXV Moscow International Salon of Inventions and Innovative Technologies "Archimedes 2022" - best invention for the housing and utilities sector; Silver medal and 2nd degree diploma of the XXXVIII International Exhibition of Innovations "HI TECH 2022".

Attachments

Database of innovative projects of the Mining University

Contacts

Patent and Licensing Department:

tel.: +7 (812) 328-86-16

e-mail: patent@spmi.ru

website

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