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Improving the technology for processing dissimilar metals on CNC machines

Development of technology for processing dissimilar metals on CNC machines. Description of scientific novelty, advantages, field of application, and project stage.
General information
Contacts

General information

Developer: Saint Petersburg Mining University

Industry

Mechanical Engineering, Metalworking, Metallurgy

Project Research Team

Head: Vyacheslav Viktorovich Maksarov Research Team: Dmitry Yuryevich Timofeev, Alexander Evgenyevich Efimov, Taras Sergeevich Golikov

Scientific novelty

Ensuring micro- and macro-geometric parameters of precision products made of corrosion-resistant, heat-resistant, and titanium alloys during external turning and internal boring. External surfaces are processed using a local physical impact method. Internal surfaces are processed with a boring bar featuring adjustable stiffness. The bar tension force is selected for specific combinations of dissimilar metals in the product.

Advantages

Practical application of the method of preliminary local physical impact on the machined surface followed by mechanical processing allows for a 29-36% reduction in the self-oscillation process amplitude and solves the problem of continuous chip segmentation on CNC machines, thereby improving the quality indicators of the external surfaces of precision products made of dissimilar metals; the practical use of an anti-vibration boring bar with a regulated degree of stress-strain state allows for a 25% reduction in vibration activity when boring internal surfaces, achieving the required surface roughness in products welded from dissimilar steels.

Commercial implementation

At machine-building enterprises to achieve specified surface roughness and shape accuracy for precision products; enterprises in the machine-building complex - mining, energy, shipbuilding, and other industries manufacturing precision products from dissimilar metals.

Development Stage

Prototype

Required investment

185,000.00 RUB

Investor's share in the project

50%

Protection documents

Certificate No.2019615753 Patent No.191536 Patent No.2710085 Patent No.2693274 Patent No.2699469

Participation in exhibition and fair events

VI National Exhibition "VUZPROMEXPO-2019"

Investments

Database of innovative projects of the Mining University

Contacts

Patent and Licensing Department:

tel.: +7 (812) 328-86-16

e-mail: patent@spmi.ru

website

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